Foam Mattress

What is a Foam Mattress?

A foam mattress is made entirely of supportive foam layers—such as memory foam, polyurethane, or latex foam—that conform to your body and offer pressure relief, motion isolation, and quiet sleep performance. It’s ideal for customers who prioritize contouring comfort and minimal partner disturbance.

5-Year Warranty for Quality Assurance
Full Foam Construction for Body Contouring
Motion Isolation for Undisturbed Sleep
Optional Cooling Gel Memory Foam
Pressure Relief & Spinal Alignment
Hypoallergenic and Safe Materials

Explore Our Foam Mattress

Foam Mattress Basic Specifications

Specification	Details
Dimensions	Customizable (Twin, Full, Queen, King, EU sizes) Production Time for Custom Sizes: 20–30 Days
Foam Types	Memory Foam, PU Foam, Gel Foam, Latex Foam
Foam Density	25–50D (customizable firmness)
Mattress Height	15cm–35cm or customized
Cover Material	Knitted Fabric, Tencel, Bamboo, Organic Cotton
Fire Retardancy	CFR1633, BS7177 optional
Packaging	Roll-packed in PE bag or box
Warranty	Comes with a 5 year limited warranty based on model.

Why choose SUNSGOODS as your Hybrid Mattress maker?

35

Years of Industry Experience

4

Proprietary Manufacturing Plants

12

Automated Production Lines

20

Person R&D Team

7

Sample days delivery

5

Years Warranty

100 +

Distinct Models

300 +

Containers Produced Each Month

How to customize your Hybrid Mattress

Comfort Layer Materials

Choose from memory foam, latex, gel-infused foam, or eco-friendly options to enhance comfort and performance.

Cooling Technologies

Add gel-infused memory foam or ventilated channels for cooler sleep.

Firmness Level

Provide personalized firmness ratings from plush to firm.

Color & Pattern Customization

Personalize fabric patterns, tones, and branding elements.

Top Panel Quilting

Select quilted, euro top, or pillow top finishes for brand aesthetics and comfort.

Size Customization

Offer custom width, length, and thickness to match non-standard bed frames or regional size requirements.

Cover Fabric Options

Select from breathable knit fabrics, organic cotton, bamboo fiber, or cooling textiles for enhanced sleep experience.

Branding & Packaging

Offer logo embroidery, custom labeling, boxed roll-pack with printed cartons.

Foam Mattress production process

1. Raw Material Preparation & Mixing

Polyol, isocyanate, and other agents are blended to create a reactive foam formula.

2. Foaming & Curing

The mixture is expanded into large foam blocks, then cooled and cured to ensure consistent structure.

3. Foam Cutting & Trimming

The cured foam is precisely cut into layers of different thicknesses and densities for the mattress core.

4. Layering & Bonding

High-resilience foam, memory foam, or gel-infused layers are stacked and glued for optimal comfort.

5. Fabric Cutting & Quilting

Top panels are stitched with quilted foam or fiberfill to enhance softness and surface aesthetics.

6. Cover Assembly & Sewing

The mattress core is enclosed with outer fabric, using reinforced sewing to ensure tightness and durability.

7. Compression & Roll Packing

Mattresses are compressed, vacuum-sealed, and roll-packed into compact boxes for easier logistics.

8. Quality Inspection & Labeling

Each unit undergoes strict inspection before branding, labeling, and shipment.

How to Select Foam Mattresses for Hospitality Projects

1. Clarify Usage Scenarios

Choose different foam structures depending on whether the mattress is for hotel rooms, dormitories, nursing facilities, or short-stay properties.

2. Choose Commercial-Grade Density Foam

High-density foam (30D–50D) ensures longer durability and better body support, especially under frequent turnover.

3. Ensure Fire Safety Compliance

Request foam and fabric options that meet local fire safety codes such as CFR1633 or BS7177.

4. Balance Comfort & Practicality

Avoid overly soft designs. Medium-firm models offer comfort while reducing long-term deformation.

5. Optimize for Easy Logistics

Choose roll-packed foam mattresses to reduce shipping volume and simplify storage in bulk deliveries.

6. Select Washable or Removable Covers

Mattresses with removable or anti-stain covers reduce maintenance pressure in high-turnover environments.

7. Support Brand Customization

Add woven labels, printed cartons, and embroidery to align with hotel branding and elevate guest experience.

8. Confirm Warranty & After-Sales Terms

Choose suppliers that offer at least a 5-year structural warranty and responsive project support.

How to Care and Maintenance
for Foam Mattress

Use a Breathable Mattress Protector

Prevents stains and dust while preserving mattress longevity.

Rotate Every 3–6 Months

Rotating helps maintain even wear and prevents body impressions.

Avoid Excess Moisture

Keep in a dry space; avoid placing mattress directly on floor without airflow.

Spot Clean Only

Do not soak the mattress; use mild detergent for stains.

Valuable Partner

SUNSGOODS' custom furniture solutions have greatly enhanced our wholesale business. Their products are consistently high quality and innovatively designed, perfectly meeting market demands. Our customers have given very positive feedback on these pieces, helping us increase sales and expand our market share.

Chel*** Spa***

We have chosen SUNSGOODS' custom furniture for several of our construction projects. Their products are not only aesthetically pleasing but also very durable. Each installation goes smoothly, and our clients are very happy with the final result. SUNSGOODS' professional support makes our projects run more smoothly.

Mich*** H**

As an interior design company, we often need high-quality custom furniture to realize our design concepts. The furniture provided by SUNSGOODS is both beautiful and functional, perfectly aligning with our design needs. Our clients have rated the spaces we design very highly, thanks to SUNSGOODS' excellent products and services.

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FAQs About Foam Mattress

What types of foam do you use in your mattresses?

We typically use high-resilience foam, memory foam, gel-infused foam, and eco-friendly options like plant-based foam to meet different comfort and support levels.

Can the foam mattress be customized for hotel or project use?

Yes, we offer full customization including fire-retardant standards (such as CFR1633, BS7177), logo labeling, firmness levels, and packaging tailored for hospitality and commercial use.

How long is the lifespan of your foam mattresses?

Our foam mattresses typically last 7–10 years with proper care, depending on the density and structure used.

Do your foam mattresses contain harmful chemicals?

No. All our foam materials are CertiPUR-US® or OEKO-TEX® certified and are free from harmful substances such as formaldehyde, heavy metals, or phthalates.

What is the MOQ and lead time for bulk or project orders?

Our MOQ is usually 50 units for project orders, and lead time is 20–30 days depending on customization and order volume.