Roll-Up Mattress

What is a Roll-Up Mattress?

A Roll-Up Mattress is designed to be vacuum-compressed, rolled, and packed in a compact box for easy shipping and setup. It offers the same comfort and support as traditional mattresses while saving space and cost.

5 Year Limited Warranty
Compact Roll-Pack Design
Quick Expansion & Easy Setup
Memory Foam & Hybrid Options
CertiPUR & Fire-Retardant Available
Durable & Odor-Free Construction

Explore Our Roll-Up Mattress

Roll-Up Mattress Basic Specifications

Specification	Details
Dimensions	Customizable: Twin, Full, Queen, King, EU sizes Production Time for Custom Sizes: 20–30 Days
Foam Types	Memory Foam, PU Foam, Gel Foam, Latex Foam
Foam Density	25–50D (Customizable firmness)
Mattress Height	15cm–30cm standard or custom
Cover Material	Knitted Fabric, Tencel, Bamboo, Organic Cotton
Fire Retardancy	CFR1633, BS7177 optional
Packaging	Roll-packed in PE bag or branded box
Certifications	CertiPUR-US®, OEKO-TEX®, SGS available
Warranty	5 Years depending on structure

Why choose SUNSGOODS as your Roll-Up Mattress maker?

35

Years of Industry Experience

4

Proprietary Manufacturing Plants

12

Automated Production Lines

20

Person R&D Team

7

Sample days delivery

5

Years Warranty

100 +

Distinct Models

300 +

Containers Produced Each Month

How to customize your Roll-Up Mattress

Foam Configuration

Choose from memory foam, gel-infused foam, high-resilience foam, or latex for tailored comfort.

Breathability Enhancements

Add perforated foam, mesh side panels or cooling gel for improved airflow.

Firmness Level

Available in soft, medium, or firm comfort levels to suit different markets.

Mattress Height

Standard heights from 15cm–30cm, custom thicknesses available on request.

Top Quilting Design

Choose from flat top, pillow-top, or euro-top with various stitch patterns.

Size Customization

Support OEM sizes in millimeters or inches based on regional standards.

Cover Fabric Options

Knitted, bamboo, Tencel®, cool-touch fabric and fire-retardant materials.

Branding & Labeling

Support woven labels, printed logos, embroidered tags and barcode stickers.

Roll-Up Mattress production process

1. Raw Foam Block Formation

Polyol, isocyanate, and additives are mixed and poured to form large foam buns.

2. Cooling & Structural Stabilization

Foam buns are cured for 24–72 hrs to stabilize cellular structure and prevent collapse.

3. Precision Cutting to Layers

Raw foam blocks are sliced to specific thicknesses and densities per mattress design.

4. Layer Assembly & Hot-Melt Bonding

Foam layers are stacked and bonded using hot-melt adhesives for fast curing.

5. Top Quilting Layer Sewing

Quilted top panels with fiber padding are stitched for added comfort and breathability.

6. Border Cover Sewing

Side and border panels are sewn to shape the final mattress cover enclosure.

7. Hydraulic Compression & Vacuum Sealing

Mattress is compressed in hydraulic chamber, vacuum-sealed to remove air.

8. Final QC & Shipping Prep

Finished mattresses undergo quality inspection, label application, and palletization.

How to Choose Roll-Up Mattresses
for Hospitality Projects

1. Define Specific Use Scenarios

Choose the mattress structure based on the actual needs of your project—hotels, dormitories, apartments, or staff housing. Foam or hybrid designs with varying firmness levels can meet different sleep expectations.

2. Choose High-Density & Durable Foam

Projects with frequent turnover should prioritize HR (High Resilience) foam or 30D+ density materials to ensure the mattress maintains its shape and support over time.

3. Meet Fire Safety Certifications

Ensure that your supplier provides options compliant with CFR 1633 (US), BS7177 (UK), or other local fire retardant standards required for public or hospitality use.

4. Optimize Shipping with Roll-Packing

Roll-pack mattresses can reduce shipping volume by up to 60%, allowing for easier loading, cost-effective container use, and efficient distribution, especially for international bulk orders.

5. Request OEM/ODM Branding

Enhance project professionalism with woven labels, custom-printed cartons, embroidered logos, or QR code scanning features on packaging for better hotel brand exposure.

6. Use Commercial-Grade Fabric Covers

Choose high-durability covers that are anti-pilling, water-resistant, and stain-resistant for long-term usage in high-traffic settings. These materials should also be easy to clean and maintain.

7. Ensure Compatibility with Bed Bases

Confirm whether the mattress structure works well with the project’s bed base type—slatted platforms, folding frames, or adjustable bases—to avoid size or support mismatches.

8. Verify Lead Times & Warranty Terms

For project-scale orders, confirm manufacturing capacity, 20–30 day lead times, after-sales service, and 5–10 year warranty coverage for long-term cooperation security.

How to Maintain Your Roll-Up Mattress
for Longer Life

Use a Breathable Mattress Protector

Helps block stains, spills and sweat; prolongs surface cleanliness.

Avoid Direct Contact with Floor

Place on slatted bed base to maintain ventilation and prevent moisture.

Rotate Mattress Regularly

Rotate 180° every 3 months to avoid uneven pressure zones.

Spot Clean Only

Use mild detergent and cloth; avoid soaking or machine wash.

Valuable Partner

SUNSGOODS' custom furniture solutions have greatly enhanced our wholesale business. Their products are consistently high quality and innovatively designed, perfectly meeting market demands. Our customers have given very positive feedback on these pieces, helping us increase sales and expand our market share.

Chel*** Spa***

We have chosen SUNSGOODS' custom furniture for several of our construction projects. Their products are not only aesthetically pleasing but also very durable. Each installation goes smoothly, and our clients are very happy with the final result. SUNSGOODS' professional support makes our projects run more smoothly.

Mich*** H**

As an interior design company, we often need high-quality custom furniture to realize our design concepts. The furniture provided by SUNSGOODS is both beautiful and functional, perfectly aligning with our design needs. Our clients have rated the spaces we design very highly, thanks to SUNSGOODS' excellent products and services.

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FAQs About Roll-Up Mattress

How long does it take for the mattress to fully expand after unpacking?

Our roll-up mattresses are vacuum-compressed and packed for efficient shipping. After unpacking, we recommend allowing 24 to 72 hours for full expansion. While initial shape is restored within hours, the foam and materials may take up to 2–3 days to completely recover their original structure and comfort.

Is the roll-packed mattress suitable for hotel or project use?

Yes. Roll-up mattresses are widely used in hotel rooms, apartments, and staff accommodations due to their easy logistics and quick setup. We provide commercial-grade foam and fabric options, fire-retardant materials (e.g. CFR1633, BS7177), and support bulk OEM orders with custom branding, packaging, and compliance documents.

Will vacuum compression affect mattress quality or comfort?

No. Our mattresses are specially engineered to withstand vacuum compression without compromising performance. The foams and materials used are resilient and recover fully once unboxed. The roll-pack process only affects packaging—not the internal comfort layers or lifespan of the product.

Can the firmness or size of the mattress be customized?

Absolutely. We offer multiple firmness levels—soft, medium, or firm—to suit different project needs. Sizes can also be customized, including Twin, Full, Queen, King, or non-standard dimensions for special frames or regional preferences. MOQ may apply for special sizes.

What is the shelf life of the mattress in compressed roll-packed condition?

When kept in its sealed, vacuum-packed condition, the mattress can be stored safely for up to 6 months without compromising quality. However, for optimal performance and comfort, we recommend unboxing within 2–3 months. Longer storage may slightly slow the expansion process.